In June, Chris Johnston, Senior VP and Critcal Facilities Chief Engineer at Syska Hennessy Group wrote a Tip for SearchDataCenter.com, “Uninterruptable power supply load bus synchronization: Yes or no?”. We asked for reader feedback, and heard from Brad Walter, Director of Applications and System Development at Active Power, who shared this story:
The one issue that this article did not address is static transfer switch (STS) alarms. I have a customer who claims that even the STS with asynchronous transfer capability alarms when the phase angle between the two sources drifts beyond a certain limit (say 15 degrees), and that a new instance of the alarm is generated every time the two sources drift out of synch. This would not only be annoying to data center operators but significant time would be wasted in re-setting alarms, and even more importantly, frequent false alarms tend to make people ignore alarms that require attention. Have you seen the same issue, or is this customer either not actually using asynchronous transfer STS as he claims, or has he failed to set up alarm features on his switches correctly for asynchronous transfer operation?
Chris provided this feedback for Brad:
Thanks for your question, Brad. I agree that frequent nuisance alarms are annoying and a potential source of unintended downtime. Repetitive nuisance alarms can obscure our perception of a real problem when it occurs. Human nature is to be lulled into being “asleep at the switch.”
Not knowing any specifics about your customer’s situation, I suspect that the alarm features on the STS may not be set correctly to eliminate nuisance alarms. If synchronization between the two STS sources is unnecessary, then the need for an “out of synch” alarm is unnecessary, regardless of the phase angle between the two sources. I suggest that your customer contact the STS manufacturer.
This lead us to wonder, is this a “Picnic” type problem (problem in chair not in computer) or is this a problem with a certain STS?
I called Brad to follow up, and to get a little edification about how these switches are supposed to work so that I could better understand the problem. Brad kindly talked to me for about 30 minutes, giving me a crash course in Electrical Engineering 101 and a refresher on trigonometry.
He explained that in a large data center with many of these switches and alarms, that the headache from them all going off could be enormous. The particular model involved has software in the switch that is supposed to be able to take care of any out of phase problems, keeping the downstream equipment safe. If the software is working as advertised, there would be no need for an out of phase alarm at all. But for whatever reason, it has an alarm, and it’s going off — all of them, at each UPS in the data center.
Brad declined to point a finger the switch manufacturer specifically (a perfectly sane response), but shared that it was one of the big players in this space: Cyberex, Liebert, PDI, or LayerZero.
Without other stories of the same problem, it’s harder to make a case out of this and ask the manufacturers tough questions. So, this is a bit of a fishing expedition: Have you experienced a similar problem with your STS? If so, did you resolve it? How? Which model STS had this problem?
If you represent any of the four STS manufacturers, are you willing to say that this problem could not happen with your equipment? Or, could it, and what should the end-user do about it?